_1778553121707.webp)
Coal-based crushed activated carbon
- Fast Delievery
- Quality Assurance
- 24/7 Customer Service
Product Introduction
The Coal-based crushed activated carbon is manufactured from raw coal and is suitable for this application.
1. Production process: Raw material screening, crushing, carbonization, steam activation, classification/sieving, dedusting, and inspection.
2. Product features: Offers a comprehensive range of particle sizes, balancing adsorption capacity, backwash stability, and procurement costs.
3. Product functions: Used for advanced drinking water treatment, industrial water purification, wastewater quality upgrading, odor removal, and the elimination of organic matter.
4. Main series: Coal-based crushed activated carbon (600, 700, 800, 950, and 1050 series), with iodine values of ≥600, ≥700, ≥800, ≥950, and ≥1050 mg/g, respectively, designed for water treatment and general adsorption applications.
5. Particle sizes: Available in mesh sizes such as 4×8, 6×12, 8×16, 10×20, 20×40, 30×60, and 40×80.
6. Customization services: Particle size, iodine value, mechanical strength, ash content, moisture content, pH, and bulk density can be customized based on specific application requirements.
7. Management certifications: ISO 9001, ISO 14001, and ISO 45001.
8. Drinking water qualification: Coal-based granular activated carbon for water purification holds a hygiene and safety permit for drinking water applications in Shanxi Province, China.
9. Technical patents: Activated carbon purification equipment for water treatment (Patent No.: ZL 2023 2 1056124.2).
10. Scientific and technological awards: Team members have received the Grand Prize for Scientific and Technological Progress under the Ministry of Education’s Outstanding Scientific Research Achievement Awards for Higher Education Institutions, as well as the Second Prize for Scientific and Technological Progress from the China North Industries Group Corporation (NORINCO Group).
11. Third-party audits: Supplier audit conducted by Bureau Veritas.
12. Sample services: Free samples available upon request.
13. Packaging: 25 kg/bag or 500 kg/super sack.
Irregularly shaped granular activated carbon is typically produced from raw materials such as coconut shells, fruit pits, coal, or wood. The preparation process consists of two main steps: first, the raw material is heated to 500–800°C in an oxygen-free environment for carbonization, which removes volatile components and yields a carbon-rich residue; subsequently, this carbonized material is activated—using either steam or chemical agents—at temperatures between 700°C and 1100°C to develop a complex pore structure.
Coal-Based Crushed Activated Carbon – High-Performance Solution for Industrial Purification
Coal-based crushed activated carbon from shanxi xinhua carbon technology industry co., ltd offers extraordinary execution sponsored by 60+ a long time of specialized mastery. Our item highlights a wear rate underneath 2% (40% taken a toll lessening vs. standard alternatives), molecule measure dissemination deviation beneath 5% (20% productivity enhancement), and catalyst stacking capacity surpassing 15%. With generation capacity of 45,000 tons yearly and conveyance inside 7-15 days, we give the steadiness and speed your operations demand.
What Makes Our Coal-Based Crushed Carbon Different?Built to Last Longer
Your equipment works hard. So should your activated carbon.
Our coal-based crushed activated carbon uses a specialized low-temperature carbonization process (500°C) combined with medium-temperature activation (700°C). This creates a protective durable layer on each particle surface.
The result? Wear rate stays below 2%.
Compare that to typical products with 5% or higher wear rates. You'll replace material less often and avoid fine powder clogging in your fluidized bed systems.
Precision Particle Engineering
Bypass flow kills efficiency. Uneven particles create gaps where contaminants slip through untreated.
We use CNC crushing technology and vibrating sieving to achieve particle size distribution deviation below 5%. Our filling density deviation stays under 3%.
This precision means:
- No dead zones in your treatment bed
- 20% better adsorption efficiency
- Consistent flow patterns throughout operation
High-Speed Performance
Processing high-volume exhaust streams? You need carbon that keeps up.
Our crushed carbon performs at flow velocities exceeding 1.5 m/s while maintaining over 90% adsorption efficiency. That's 20% better than standard columnar carbon in high-speed applications.
Your production doesn't slow down. Neither does your purification.
Catalyst Support Advantage
If you're using loaded catalysts, surface texture matters.
The rough, irregular surface of our crushed carbon accepts catalyst loading above 15%. This 50% improvement over smooth columnar alternatives translates to reaction efficiency exceeding 95%.
We can customize palladium, platinum, or other catalyst loadings for your specific chemical synthesis needs.
Technical Specifications
| Parameter | Specification |
|---|---|
| Particle Size | 8×30 mesh, 8×16 mesh, 12×40 mesh, 4×8 mesh (customizable 0.2-5mm) |
| Iodine Number | 800-1100 mg/g |
| Bulk Density | 380-580 g/L |
| Hardness | ≥90% |
| Moisture Content | ≤5% |
| Wear Rate | <2% |
| Particle Size Deviation | <5% |
| Catalyst Loading Capacity | >15% |
| Flow Velocity Compatibility | >1.5 m/s |
Coal-Based Irregular Crushed Activated Carbon – Specification Parameters
|
Item |
Grade 1 |
Grade 2 |
Grade 3 |
Grade 4 |
Grade 5 |
| Particle Size (mesh) | 4–8, 6–12, 8–16, 10–20, 20–40, 30–60, 40–80 | ||||
| Iodine Value (mg/g) | ≥600 | ≥700 | ≥800 | ≥950 | ≥1050 |
| Specific Surface Area (m²/g) | ≥500 | ≥600 | ≥700 | ≥850 | ≥950 |
| Carbon Tetrachloride (CTC) (%) | ≥28 | ≥40 | ≥50 | ≥65 | ≥80 |
| Hardness (%) | ≥95 | ≥95 | ≥94 | ≥93 | ≥93 |
| Moisture (%) | <5 | <5 | <5 | <5 | <5 |
| Ash Content (%) | ≤12 | ≤12 | ≤12 | ≤10 | ≤10 |
| Bulk Density (original unit unclear) | 500–600 | 500–550 | 500–550 | 450–550 | 400–450 |
Packaging: 25 kg woven bags or jumbo bags. Customized packaging is available upon request.
Where It Works Best
Water Treatment
- Drinking water purification
- Industrial wastewater treatment
- COD removal exceeding 90%
- Color and odor elimination
Industrial Processing
- Food and beverage decolorization
- Chemical industry solvent recovery (>95% efficiency)
- Electroplating water modification
- Power plant water treatment
Gas Purification
- VOCs removal (>90% efficiency)
- High-speed exhaust gas treatment
- Fluidized bed applications
- Moving bed systems
Catalyst Support
- Ammonia synthesis
- Methanol production
- Chemical reaction acceleration
Why Choose Xinhua Carbon?
Proven Track Record
We've supported manufacturing operations across water treatment, chemical synthesis, and environmental protection sectors. Our clients report 40% operational cost reductions and efficiency improvements of 20% or more.
Quality You Can Verify
Every batch undergoes rigorous internal testing and third-party verification. We're certified under ISO 9001, ISO 14001, and ISO 45001 systems.
Customization Capability
Need specific particle sizes? Custom catalyst loading? Special packaging?
We offer complete ODM/OEM services tailored to your process requirements. Our technical team works with you from initial assessment through implementation.
Fast, Reliable Delivery
With tens of thousands of tons in stock across multiple production bases, we ship standard orders within 7-15 days. Urgent requests? We can deliver in as fast as 3 days.
Technical Support When You Need It
Our engineering team provides 24/7 support, installation guidance, and performance optimization. You get a 12-month warranty with free replacement for manufacturing defects.
Frequently Asked Questions
What makes smashed actuated carbon way better than columnar forms?
Crushed carbon offers quicker adsorption energy due to sporadic molecule shapes and bigger outside surface range. It's perfect for fluidized and moving bed frameworks where tall stream rates and fast mass exchange are fundamental. The harsh surface moreover acknowledges higher catalyst loadings.
How do you guarantee steady molecule size?
We utilize accuracy CNC pulverizing gear combined with multi-stage vibrating sifters. Each generation group experiences molecule measure conveyance examination to confirm deviation remains underneath 5%. This consistency anticipates bypass stream and guarantees unsurprising performance.
Can you customize molecule sizes for particular applications?
Absolutely. We fabricate custom molecule sizes from 0.2mm to 5mm based on your framework plan. Whether you require fine particles for thick pressing or bigger sizes for diminished weight drop, we'll coordinate your specifications.
What's the genuine cinder substance of your product?
Our standard coal-based pulverized carbon contains 8% or less fiery remains substance. For applications requiring lower cinder levels, we can deliver custom clusters to meet your determinations. Contact us with your requirements.
How does your wear rate of <2% impact operational costs?
Lower wear rate means less carbon dust generation during operation. This reduces filter clogging, extends equipment life, and decreases makeup carbon requirements. Customers typically see 40% reduction in annual carbon replacement costs compared to standard products.
Do you provide technical support for system integration?
Yes. Our technical team offers pre-sales application assessment, system design consultation, installation guidance, and ongoing performance optimization. We can visit your site to ensure proper implementation.
What's your minimum order quantity?
MOQ varies by specification and customization requirements. Contact our team at greta@carbonxinhua.com to discuss your needs. We accommodate both large industrial orders and smaller trial quantities.
How quickly can you deliver, and do you ship internationally?
Standard orders ship within 7-15 days. Rush orders can be fulfilled in 3 days depending on quantity. We ship globally via sea, air, and rail with full logistics tracking and customs support. Domestic delivery typically takes 3-7 days.
Get Started Today
Ready to improve your purification efficiency? Contact us at greta@carbonxinhua.com for technical specifications and pricing tailored to your Coal-based crushed activated carbon application.
Send Inquiry
You may like
_1781662034490.webp)